Step insay di Jinzhou . Aluminium Beverage Can Prodakshɔn Wokshɔp, Intɛligent Prodakshɔn Layn dɛn de wok insay wan ɔda we, dɛn rayt bɔt di tin dɛn we dɛn nid fɔ mek tin dɛn, ɛn di flɔ dɛn nɔ gɛt wan bɔt. Dis transfɔmeshɔn na di prodakshɔn ɛnvayrɔmɛnt kɔmɔt frɔm di wokshɔp in kɔmprɛhɛnsif implimɛnt ɔf di 5S manejmɛnt mɔdel, we dɛn gayd bay klia ɔbjɛktiv dɛm.
'Wi dɔn sɛt fayv kɔr gol dɛm: fɔ rich 20% impɔtant improvement pan prodakshɔn efyushɔn, 15% ridɔkshɔn pan prodak difɛkt ret, 30% dikɛshɔn pan di ikwipmɛnt fɔlt rɛt, 10% ridɔkshɔn pan matirial west, ɛn fɔ fos wan smɔl prodakshɔn kɔlchɔ wit ful wokman patisipeshon tru 5S manejmɛnt,' di wokshɔp supavaysa ɛksplen.
Insay di sɔt (seiri) faz, di wokshɔp bin aim fɔ 'fri ap spɛs ɛn pul west.' bay we dɛn pul ɔva 20 idɔl pies dɛn pan ikwipmɛnt ɛn pas 50 tan ridandant matirial, di ifɛktiv wok eria fɔ di wokshɔp bin go ɔp bay 18%, ɛn di efyushɔn fɔ di lɔjistik chanɛl dɛn bin rili impɔtant. Di prɛviɔs isɔ fɔ slo fɔklif trafik bikɔs ɔf matirial akyumyuleshɔn bin sɔlv, ridyus prodakshɔn matirial tɔn-arawnd tɛm bay nia 30 minit ɛn dairekt bɔst prodakshɔn efyushɔn.
Di sɛt in ɔda (Seiton) faz bin de pe atɛnshɔn pan 'prɛsis pozishɔn ɛn kwik akses.' Di wokshɔp bin introduks wan intɛligent westɛm manejmɛnt sistem, we bin establish ilɛktronik arkiv fɔ pas 200 kayn matirial dɛn lɛk aluminiɔm shit ɛn pul-ring kɔmpɔnɛnt dɛn, ɛn instɔl QR kɔd lɛbl dɛn na-sayt.
Fɔ Shine (SEISO), di wokshɔp we sɛntrɛd pan 'ziro ikwipmɛnt hazad ɛn ziro envayrɔmɛnt kɔna.' Dɛn bin mek wan tri-lɛvel ikwipmɛnt mentenɛns sistem, wit dip klin ɛn lɔbrikeshɔn fɔ di kɔr ikwipmɛnt dɛn lɛk ay-spid prɛs ɛn kan-mɛkin mashin dɛn, ɛn dɛn bin mek ikwipmɛnt wɛlbɔdi rɛkɔd dɛn. Insay di las tri mɔnt, di nɔmba fɔ di sɔdɛn ikwipmɛnt dɛn we dɔn pwɛl dɔn rili go dɔŋ, wit di fayl ret we dɔn go dɔŋ bay 20% ia-ɔn-ia—we pas di ridɔkshɔn we dɛn dɔn tayt—ɛn ifɛktiv wan mek shɔ se dɛn kɔntinyu fɔ mek di prodakshɔn.
Insay di standad (seiketsu) faz, di achivmɛnt dɛm fɔ di fɔs tri faz dɛm bin sɔlidified insay di 5S Manejmɛnt Standardizayshɔn manyual, we de difayn 12 zon ɛn 87 inspekshɔn krayteria, ɛn establish wan 'de inspekshɔn, wik ɛvalueshɔn, mɔnt asɛsmɛnt' mɛkanism. Bay we dɛn link dɛn to di wokman dɛn pefɔmɛns, di wokshɔp in envayrɔmɛnt kɔmplians rɛt bin go ɔp frɔm 72% we dɛn bigin fɔ impruv am to 95%, we bin de le di fawndeshɔn fɔ stebul prɔdak kwaliti. Naw, di apiyans difɛkt rɛt fɔ drink kan, lɛk skrat ɛn stɛyn, dɔn drɔp to 0.8%, we na mɔ impɔtant ridɔkshɔn pas di target fɔ 15%.
Fɔ Sustain (Shitsuke), di wokshɔp bin lanch aktiviti dɛn lɛk '5s brayt aydia' kɔmpitishɔn ɛn skil kɔntes, we inkɔrpɔret 5S manejmɛnt insay kɔmpalsɔri trenin fɔ nyu wokman dɛn. Naw, ova 90% pan di wokman dɛn kin proaktiv wan fɔ no ɛn kɔrɛkt on-sayt ishu dɛn, fɔm wan kɔlchɔral atmosfɛs we na 'ɔlman de tek pat, kɔntinyu fɔ impɔtant,' we de injɛkt ɛndɔjɛn mɔmɛnt fɔ ajɔst di lɔng tɛm manejmɛnt gol dɛn.
'In di nɛks pat, wi go intagret dijital tul dɛn fɔ advays 5S manejmɛnt ɛn mɔ ɔptimayz prodakshɔn prɔses fɔ mek shɔ se dɛn mit di ɔbjɛktiv dɛn di tɛm ɛn wit ay kwaliti,' di wokshɔp supavaysa bin tɔk. Dis target-driven 5S manejmɛnt prɔsis de injɛkt strɔng mɔmɛnt insay di aluminiɔm drink kin prodakshɔn wokshɔp in joyn fɔ intɛligent ɛn slim prodakshɔn.
