Step insay di Jinzhou aluminiɔm drink kin prodakshɔn wokshɔp, intɛligent prodakshɔn layn dɛn de wok ɔdasay, dɛn rayt di matirial zon dɛn klia wan, ɛn di flo dɛn nɔ gɛt wan dɔti. Dis transfɔmeshɔn na di prodakshɔn ɛnvayrɔmɛnt kɔmɔt frɔm di wokshɔp in kɔmprɛhɛnsif implimɛnt ɔf di 5S manejmɛnt mɔdel, we klia ɔbjɛktiv dɛn de gayd.
'Wi dɔn sɛt fayv men gol dɛm: fɔ ajɔst 20% improvement pan prodakshɔn efyushɔn, 15% ridɔkshɔn pan prodak dɛfɛkt rɛt, 30% dɛkɛshɔn pan ikwipmɛnt fayl rɛt, 10% ridɔkshɔn pan matirial west, ɛn fɔstɛm wan slim prodakshɔn kɔlchɔ wit ful wokman patisipeshon tru 5S manejmɛnt,' na so di wokshɔp supavaysa ɛksplen.
Insay di Sɔt (Seiri) faz, di wokshɔp bin aim fɔ 'fri ples ɛn pul west.' We dɛn pul pas 20 idɔl pies dɛn pan ikwipmɛnt ɛn pas 50 tan ridandant matirial, di ifɛktiv wok eria na di wokshɔp inkri bay 18%, ɛn di efyushɔn fɔ di lɔjistik chanɛl dɛn bin rili impɔtant. Di fɔs kwɛstyɔn bɔt slo fɔklift trafik bikɔs ɔf di matirial akyumyuleshɔn bin sɔlv, we ridyus di prodakshɔn matirial tɔnarawnd tɛm bay nia 30 minit ɛn dairekt bɔst prodakshɔn efyushɔn.
Di Set in Ɔda (Seiton) faz bin de pe atɛnshɔn pan 'prɛsis pozishɔn ɛn kwik akses.' Di wokshɔp bin introduks wan intɛligent westɛm manejmɛnt sistɛm, we dɛn mek ilɛktronik arkiv fɔ pas 200 kayn matirial dɛn lɛk aluminiɔm shit ɛn pul-ring kɔmpɔnɛnt dɛn, ɛn instɔl QR kɔd lɛbl dɛn na di sayt.
Fɔ Shine (Seiso), di wokshɔp bin sɛnt pan 'ziro ikwipmɛnt hazad ɛn ziro envayrɔmɛnt kɔna.' Dɛn bin mek wan tri-lɛvɛl ikwipmɛnt mentenɛns sistɛm, wit dip klin ɛn lɔbrikɛshɔn fɔ di kɔr ikwipmɛnt lɛk ay-spid prɛs ɛn kan-mɛkin mashin dɛn, ɛn dɛn mek ikwipmɛnt wɛlbɔdi rɛkɔd. Ova di pas tri mɔnt, di nɔmba fɔ di ikwipmɛnt dɛn we nɔ de wok wantɛm wantɛm dɔn rili go dɔŋ, wit di fayl rɛt we dɔn drɔp bay 20% ia-ɔn-ia—we pas di ridyus we dɛn bin dɔn plan fɔ du—ɛn i dɔn mek shɔ se di prodakshɔn kɔntinyu.
Insay di Standardize (Seiketsu) faz, dɛn bin solidify di achivmɛnt dɛm fɔ di fɔs tri faz dɛm insay di 5S Management Standardization Manual, we dɛn difayn 12 zon ɛn 87 inspekshɔn krayteria, ɛn establish wan 'de inspekshɔn, wik ɛvalueshɔn, mɔnt asɛsmɛnt' mɛkanism. We dɛn link dɛn tin ya to di wokman dɛn pefɔmɛns, di wokshɔp in envayrɔmɛnt kɔmplians rɛt inkri frɔm 72% we dɛn bigin fɔ implimɛnt to 95%, we le di fawndeshɔn fɔ stebul prodak kwaliti. Naw, di apinans difεkt rεt fכ drink kan, lεk skrat εn stεn, dכn dכn to 0.8%, we na mכr signifyant rεdukshכn pas di tכgεt fכ 15%.
Fɔ Sustain (Shitsuke), di wokshɔp bin lanch aktiviti dɛm lɛk '5S Brayt Aydia' kɔmpitishɔn ɛn skil kɔntes, we inkɔrpɔret 5S manejmɛnt insay kɔmpalsɔri trenin fɔ nyu wokman dɛm. Naw, ova 90% pan di wokman dɛm kin proaktiv wan fɔ no ɛn kɔrɛkt di on-sayt ishu dɛm, fɔm wan kɔlchɔ atmosfɛs fɔ 'ɔlman de tek pat, kɔntinyu fɔ impɔtant,' we de injɛkt ɛndojɛnik mɔmɛnt fɔ ajɔst di lɔng tɛm manejmɛnt gol dɛm.
'In di nɛks pat, wi go intagret dijital tul dɛn fɔ advays 5S manejmɛnt ɛn fɔ mek di prodakshɔn prɔses dɛn bɛtɛ mɔ fɔ mek shɔ se dɛn mit di ɔbjɛktiv dɛn di rayt tɛm ɛn wit ay kwaliti,' di wokshɔp supavaysa bin tɔk. Dis target-driven 5S manejmɛnt prɔsis de injɛkt strɔng mɔmɛnt insay di aluminiɔm drink kan prodakshɔn wokshɔp in joyn to intɛligent ɛn slim prodakshɔn.
