Aluminum Can Lifecycle Series - Part 2|Tsarin Halittar A Can: Cire Kayan Fasahar Fasaha Masu Rike Abin Sha.

[Marufin Jinzhou] - Masanin ku a cikin Aluminum na iya Keɓancewa.

Shekaru 20+ na ƙwarewar masana'antu, samar da sabis na OEM / ODM don giya na duniya da samfuran abin sha.

Babban Ma'anar Buga | Kayan Abinci-Gida | Cikakken Can Nau'in Tallafin | Export na Duniya

Sashi na 1: Me yasa 3104 Aluminum Alloy ya zama Jarumin Gwangwani na Abin Sha mara Waƙa?

Ƙaƙƙarfan aluminium mai sauƙi, mai nauyi a hannunka ya wuce gandun ƙarfe kawai - abin mamaki ne na injiniyan kayan aiki. Babban ɓangaren sa shine 3104 Aluminum Alloy , wani kayan da aka zaɓa na musamman wanda ya sa abin sha na zamani zai iya yiwuwa.

Matsalar: Me yasa Ba kawai Amfani da Aluminum Tsabtace ba?

Don biyan buƙatun masana'antar abin sha mai sauri, mai iyawa dole ne ya cimma manufofin saɓani huɗu:

1. Mai nauyi mai ƙarfi amma mai ƙarfi: Dole ne ya zama mai sauƙi don jigilar kaya amma mai ƙarfi sosai don tari.

2. Formable da Ductile: Dole ne ya sami damar jurewa matakan shimfidawa / zane da yawa ba tare da fatattaka ba.

3. Matsi-Matsi: Dole ne a amince ya ƙunshi babban matsa lamba na ciki na abubuwan sha masu laushi (CSDs) da giya.

4. Samar da gaggawa: Dole ne a kera shi a saurin da ya wuce gwangwani 2,000 a minti daya.

Tsaftataccen aluminum ba zai iya cika waɗannan buƙatun tsari da samarwa ba.

Magani: Kimiyya na 3104 Alloy

Alloy na 3104 yana samun manyan kaddarorinsa ta hanyar madaidaitan abubuwan da suka haɗa da abubuwa masu mahimmanci:

Aloying Element	Rage Kashi	Amfanin Farko
Magnesium (Mg)	2.3-3.0%	Yana Ƙarfafa Ƙarfi da Ƙarfafa ƙarfi.
Manganese (Mn)	0.9-1.5%	Yana haɓaka Ductility (stretchability) da juriya na lalata.

Wannan abun da ke ciki yana ba da zane na musamman , yana ba da izinin fayafai na aluminum mai kauri, wanda aka sani da Can Jiki Stock (CBS) , da za a shimfiɗa a cikin wani babban-bakin ciki iya jiki (wanda aka sani da Drawn da Wall Ironed ko DWI tsari).

A Takaice: 3104 Aluminum Alloy = Fuskar nauyi + Babban ƙarfi + Amintaccen Matsayin Abinci + Matsala mara iyaka.

Sashi na 2: Bayan Filayen - Abubuwan Abubuwan Mahimmanci Uku na Can Aluminum

Gwanin da alama mai sauƙi shine haƙiƙa taro na hadaddun sassa uku, na musamman na injiniya, kowanne an yi shi daga kayan aiki da matakai daban-daban.

1. Jikin Can (The Shell) 

An samar da jikin ne daga kayan kwal ɗin aluminium ta matakai da dama na zane da ƙarfe na bango, yana canza ƙarancin ƙarfe daga kauri na farko na 0.28mm zuwa kauri na ƙarshe na kawai 0.09-0.11mm.

• Dome Base: An shimfiɗa ƙasa zuwa siffar kubba mai jujjuya don ƙara ƙarfin ƙarfinsa na jure matsi na ciki.

• Necking: Babban gefen yana ci gaba da kunkuntar ( wuyansa ) don karɓar ƙaramin murfin diamita.

Ƙwararriyar Ƙwararru: Fasahar fasaha mai sauri mai iya ƙirƙira (DWI) da aka yi amfani da ita don ƙirƙirar wannan tsarin mallakar ta ne kuma wasu tsirarun ƙasashe da manyan masana'antun duniya ne kawai suka ƙware, wanda ke nuna babban shingen fasaha.

2. The Zai Iya Ƙare/Rufe (Hatimin Matsi) 

Murfin shine mafi buƙatar fasaha-kuma galibi mafi tsada-bangaren gwangwani. An ƙera shi don zama na'urar rufe matsi ta ƙarshe.

• Material: An hatimi daga Can End Stock (CES) , yawanci 5182 babban ƙarfin aluminum gami.

• Ayyukan Rufewa: Dole ne ya kula da cikakkiyar hatimi don hana yadudduka da asarar matsi.

• Tsarin Buɗewa: Yana buƙatar madaidaicin ƙima, layi na sirara ( ci ) da kuma da aka zana amintacce shafin don tabbatar da santsi, mai aminci, ƙwarewar buɗewa.

Murfin yana buƙatar alloy mafi girma (5182) saboda dole ne ya jure girgiza buɗewa yayin da yake zama farkon matsi na juriya.

3. Rufaffen Kayan Abinci na Ciki (Mai Katanga) 

Don kare duka mabukaci da samfurin, bangon cikin gwangwani ana fesa shi da wani na musamman, ƙwararriyar BPA-Non-Intent (BPA-NI) kayan abinci na ciki (yawanci ƙasa da $10 rubutu{micrometers}$).

• Yana Hana Lalacewa: Wannan shingen yana hana abin sha (musamman abubuwan sha na acidic kamar soda ko ruwan 'ya'yan itace) daga lalata aluminum.

• Yana Kula da Dadi: Yana hana ɗanɗanon ƙarfen aluminium shiga ciki da ɓata abin sha.

• Yana Tabbatar da Rayuwar Shelf: Madaidaicin sutura mai tsayayye yana da mahimmanci don kiyaye rayuwar shiryayyen samfurin.

Ingancin Mayar da hankali: Daidaituwa da kwanciyar hankali na wannan rufin ciki ba sa sasantawa, suna yin tasiri kai tsaye da suna da dandanon samfurin ƙarshe da adanawa.

Sashi na 3: Tushen - Daga Aluminum Ingot zuwa Can Stock Coil

Rayuwar gwangwani ba ta farawa daga masana'antar yin gwangwani. Yana farawa da yawa a baya, tare da sarkar samar da albarkatun kasa:

Tsarin Samar da Hannun Jari:

1. Narkewar Ingot: An sake narkar da ingot ɗin aluminum na farko kuma an daidaita su.

2. Ci gaba da yin Simintin gyare-gyare: Aluminum da aka narkar da shi ana ci gaba da jefa shi cikin manyan tukwane ko faranti.

3. Cold Rolling: Waɗannan faranti suna ɗaukar matakai da yawa na juyi sanyi don rage kauri sosai.

4. Ma'auni na Ƙarshe: An saita kayan daidai da kauri na jikin da ake buƙata, yawanci 0.25-0.31mm.

5. Kammalawa: An daidaita saman, an yanke, kuma an raunata sosai a cikin manyan coils ( Can Stock ), a shirye don jigilar kaya zuwa shukar gwangwani.

Kowane mataki a cikin wannan tsari yana da mahimmanci, yana ƙayyade ƙarfin ƙarshe na gwangwani, kwanciyar hankali na tsari, da ƙimar samarwa. Wannan babban madaidaicin shine dalilin da yasa manyan kamfanoni na musamman na aluminium (kamar Novelis, Constellium, da UACJ) zasu iya dogaro da dogaro da abin sha na duniya.

Menene Gaba? Tafiyar Can Ta Gidan Factory

A cikin kashi na gaba na [Jinzhou Packaging · Aluminum Can Life Cycle Series] , za mu bi diddigin tafiya na Can Stock Coil yayin da aka canza shi zuwa ga kammala, bugu, kuma shirye-shiryen cikawa!

Za mu rufe hanyoyin fasaha na:

• Cin Kofin

• Zane & Guguwar bango (DWI)

• Ƙirƙirar Tushen (Doming)

• Gyara

• Wanka da bushewa

• Babban Gudu 6-8 Buga Launi

• Ciki Mai Rufe Magani

• Necking and Vision Inspection

Wannan zai taimaka muku fahimtar: Me yasa aluminum iya duka haka m kuma duk da haka wuce yarda high-tech?