5S Management Imayendetsa Chakumwa cha Aluminiyamu Imatha Ntchito Yopangira Ntchito Kuti Ikhale Benchmark Yopanga Yotsamira Ndi Njira Zolunjika

Kulowa mu Jinzhou Chakumwa cha aluminiyamu chimatha kupanga msonkhano, mizere yopangira mwanzeru imagwira ntchito mwadongosolo, magawo azinthu amalembedwa momveka bwino, ndipo pansi ndi opanda banga. Kusintha kumeneku m'malo opangira zinthu kumachokera ku kukhazikitsidwa kwathunthu kwa msonkhano wa 5S kasamalidwe ka 5S, motsogozedwa ndi zolinga zomveka bwino.

'Takhazikitsa zolinga zazikulu zisanu: kukwaniritsa 20% pakupanga bwino, kuchepetsa 15% paziwopsezo zazinthu, kuchepa kwa 30% kwa kulephera kwa zida, kuchepetsa zinyalala zakuthupi ndi 10%, komanso kulimbikitsa chikhalidwe chopanga zinthu zowonda ndi kutenga nawo gawo kwathunthu kwa ogwira ntchito kudzera mu kasamalidwe ka 5S,' adatero woyang'anira msonkhano.

Mu gawo la Sort (Seiri), msonkhanowo unkafuna 'kumasula malo ndikuchotsa zinyalala.' Pochotsa zida zopitilira 20 ndi matani opitilira 50 azinthu zosafunikira, malo ogwira ntchito ogwirira ntchito adakula ndi 18%, ndipo magwiridwe antchito a njira zogwirira ntchito adakula kwambiri. Nkhani yapitayi yoyendetsa pang'onopang'ono ya forklift chifukwa cha kuchuluka kwa zinthu idathetsedwa, kuchepetsa nthawi yosinthira zinthu zopanga pafupifupi mphindi 30 ndikuwonjezera mwachindunji kupanga bwino.

Gawo la Set in Order (Seiton) linayang'ana kwambiri 'kuyika bwino komanso kupeza mwachangu.' Msonkhanowu unayambitsa dongosolo lanzeru loyang'anira malo osungiramo katundu, kukhazikitsa malo osungiramo zinthu zakale amagetsi a mitundu yoposa 200 ya zipangizo monga mapepala a aluminiyamu ndi zigawo zokoka, ndikuyika zilembo za QR pa malo.

Kwa Shine (Seiso), msonkhanowu udakhazikika pa 'zowopsa za zida za zero ndi ngodya za chilengedwe.' Njira yokonza zida zamagawo atatu idakhazikitsidwa, ndikuyeretsa mozama ndi kuthira mafuta pazida zazikulu monga makina osindikizira othamanga kwambiri ndi makina opangira zida, komanso zolemba zaumoyo za zida zidapangidwa. M'miyezi itatu yapitayi, chiwerengero cha zida zowonongeka mwadzidzidzi chachepa kwambiri, ndipo chiwerengero cha kulephera chikutsika ndi 20% chaka ndi chaka-kuposa kuchepetsa komwe kukufunika-ndipo kuonetsetsa kuti kupanga kupitirizabe.

Mu gawo la Standardize (Seiketsu), zopindula za magawo atatu oyambirira zidalimbitsidwa mu Buku la 5S Management Standardization Manual, kufotokozera madera a 12 ndi njira zoyendera 87, ndikukhazikitsa 'kuwunika kwa tsiku ndi tsiku, kuwunika kwa mlungu ndi mlungu, kuwunika kwa mwezi uliwonse'. Polumikiza izi ndi momwe ogwira ntchito amagwirira ntchito, chiwongola dzanja chotsatira chilengedwe cha msonkhanowu chidakwera kuchoka pa 72% poyambira kukhazikitsidwa mpaka 95%, ndikuyika maziko okhazikika azinthu. Pakalipano, mawonekedwe a chilema cha zitini zakumwa, monga zipsera ndi madontho, atsika mpaka 0,8%, kuchepetsa kwambiri kusiyana ndi cholinga cha 15%.

Kwa Sustain (Shitsuke), msonkhanowo udayambitsa zochitika monga mipikisano ya '5S Bright Ideas' ndi mpikisano wamaluso, kuphatikiza kasamalidwe ka 5S m'maphunziro okakamiza antchito atsopano. Tsopano, antchito opitilira 90% amatha kuzindikira ndikuwongolera zovuta zomwe zili patsamba, kupanga chikhalidwe cha 'aliyense atengepo mbali, kuwongolera mosalekeza,' zomwe zimawonjezera mphamvu yakukwaniritsa zolinga zanthawi yayitali.

'M'gawo lotsatira, tidzaphatikiza zida za digito zopititsa patsogolo kasamalidwe ka 5S ndikupititsa patsogolo njira zopangira kuti zitsimikizire kuti zolinga zikukwaniritsidwa pa nthawi yake komanso zapamwamba,' woyang'anira msonkhanowo adatero. Kayendetsedwe ka kasamalidwe ka 5S koyendetsedwa ndi chandamale kameneka kakuwonjezera mphamvu mu chakumwa cha aluminiyamu chomwe chimatha kupanga ulendo wopita kukupanga mwanzeru komanso kowonda.