Ulawulo lwe-5S luqhuba isiselo se-Aluminiyam ingakwazi iworkshop yokuVelisa ukuba ibe luphawu lweMveliso eNqabileyo kunye noBuchule obuJoliswe ekuJolisweni

Ukunyathela kwiJinzhou Isiselo se-aluminiyam sinokuvelisa iworkshop, imigca yemveliso ekrelekrele isebenza ngocwangco, imimandla yemathiriyeli ibhalwe ngokucacileyo, kwaye imigangatho ayinabala. Olu tshintsho kwimeko yemveliso lusukela ekuphunyezweni okubanzi kweworkshop yemodeli yolawulo ye-5S, ekhokelwa ziinjongo ezicacileyo.

'Sizibekele iinjongo ezingundoqo ezintlanu: ukufezekisa ukuphuculwa kwe-20% ekusebenzeni kakuhle kwemveliso, ukunciphisa i-15% kumazinga e-defect defect, ukuncipha kwe-30% kumazinga okusilela kwezixhobo, ukunciphisa i-10% yenkunkuma yezinto eziphathekayo, kunye nokukhuthaza inkcubeko yokuvelisa imveliso kunye nenxaxheba epheleleyo yabasebenzi ngokusebenzisa ulawulo lwe-5S,' kuchaza umphathi weworkshop.

Kwisigaba soHlulo (Seiri), iworkshop ijolise 'ukukhulula indawo kunye nokuphelisa inkunkuma.' Ngokususa izixhobo ezingasebenziyo ze-20 kunye neetoni ezingaphezu kwama-50 zezinto ezingafunekiyo, indawo yokusebenza esebenzayo yokusebenzela yanda nge-18%, kunye nokusebenza kakuhle kwemijelo yezothutho kuphuculwe kakhulu. Umba wangaphambili wokucotha kwe-forklift traffic ngenxa yokuqokelela izinto eziphathekayo wasonjululwa, ukunciphisa ixesha lokuguqula izinto zokuvelisa malunga nemizuzu engama-30 kunye nokunyusa ngokuthe ngqo ukusebenza kwemveliso.

Isigaba se-Set in Order (Seiton) sigxininise 'kwindawo echanekileyo kunye nokufikelela ngokukhawuleza.' Iworkshop yazisa inkqubo yokulawula indawo yokugcina impahla ekrelekrele, ukuseka oovimba be-elektroniki kwiindidi zemathiriyeli ezingaphezu kwama-200 ezifana namaphepha e-aluminium kunye namacandelo okutsala, kunye nokufakela iilebhile zekhowudi ye-QR kwisayithi.

I-Shine (Seiso), iworkshop yayigxile 'kwizixhobo eziyingozi kunye neekona ze-zero zokusingqongileyo.' Kwasekwa inkqubo yokugcinwa kwezixhobo ezinamanqanaba amathathu, kunye nokucocwa okunzulu kunye nokuthanjiswa kwezixhobo ezingundoqo ezifana noomatshini bokushicilela abanesantya esiphezulu kunye noomatshini bokwenza, kunye neerekhodi zezempilo zezixhobo zenziwe. Kwiinyanga ezintathu ezidlulileyo, inani lokungaphumeleli kwezixhobo ngokukhawuleza liye lancipha kakhulu, kunye nezinga lokungaphumeleli lihla nge-20% ngonyaka-udlula ukunciphisa okujoliswe kuyo-kunye nokuqinisekisa ngokufanelekileyo ukuqhubeka kwemveliso.

Kwinqanaba le-Standardize (Seiketsu), impumelelo yezigaba ezithathu zokuqala ziye zaqiniswa kwi-5S Management Standardization Manual, echaza iizowuni ezili-12 kunye nenqobo yokuhlola engama-87, kunye nokuseka 'uhlolo lwemihla ngemihla, uvandlakanyo lweveki, novavanyo lwenyanga'. Ngokunxulumanisa oku nokusebenza kwabasebenzi, izinga lokuthotyelwa kokusingqongileyo kwiworkshop linyuke ukusuka kuma-72% ekuqaleni kokuphunyezwa ukuya kuma-95%, libeka isiseko somgangatho ozinzileyo wemveliso. Okwangoku, izinga lesiphako sokubonakala kweetoti zesiselo, ezifana nemikrwelo kunye namabala, liye lehla ukuya kwi-0.8%, ukunciphisa okubaluleke ngakumbi kunethagethi ye-15%.

Ukwenzela iSustain (Shitsuke), iworkshop yasungula imisebenzi efana ne '5S Bright Ideas' nokhuphiswano lwezakhono, ebandakanya ulawulo lwe-5S kuqeqesho olusisinyanzelo lwabasebenzi abatsha. Ngoku, ngaphezu kwe-90% yabasebenzi banokubona kwaye balungise imiba ekwisiza, benze umoya wenkcubeko 'yomntu wonke athabathe inxaxheba, uphuculo oluqhubekayo,' nto leyo efaka amandla angapheliyo ekuphumezeni iinjongo zolawulo zexesha elide.

'Kwinqanaba elilandelayo, siya kudibanisa izixhobo zedijithali ukuqhubela phambili ulawulo lwe-5S kunye nokwandisa ngakumbi iinkqubo zemveliso ukuqinisekisa ukuba iinjongo zifezekiswa ngexesha kunye nomgangatho ophezulu,' umphathi weworkshop uthe. Olu qheliselo lolawulo lwe-5S oluqhutywa kujoliso lufaka umfutho owomeleleyo kwisiselo se-aluminiyam enokuthi ivelise uhambo lweworkshop ukuya kwimveliso ekrelekrele nebhityileyo.